E-Top has 3 SMT machines,(Panasonic and Juki) which assures 1.5million pieces/year capacity. Our room thermostat workshop located upstairs from us, which greatly reduces the vibration of the printed circuit board during transportation, and protects the stability of all components to the greatest extent.
AOI inspection is particularly important as a checkpoint of SMT, it can help us improve the yield rate of circuit boards to 99.8%.
We have 5 Nos Injection machines to meet the company's production requirements.
Before setup injection workshop, we received complaints such as thermostat hook broken, black dots, burrs, deformation. Since the establishment of our own injection molding workshop, the quality of our plastic parts has been greatly improved, mainly due to:
a. The procurement of plastic raw materials well controlled and monitored from ourselves. We import plastic grains from Taiwan. All plastic cases are PC+ABS,UL94-5 fire resistance
b. The process can be effectively controlled, 100% use original raw materials without secondary materials.
c. Thermostat tooling/mold can be effectively maintained.
We have 2 assembly workshops and 10 assembly lines to meet the daily production capacity of 5000pcs. On production lines, we strictly require employees:
a. Wear anti-static clothing and anti-static wristbands
b. Before assembly, the first piece of the product is checked by PQC to ensure product accuracy
c. Operate according to the work instructions above production line
d. Distinction mark on defective product and good product
e. Take daily maintenance records